According to OSHA, around 110,000 accidents involving forklifts occur every year in the U.S. These accidents lead to an estimated 100 workplace fatalities. For that reason, it is important to educate and train forklift operators on these dangers and how they can be prevented with the blue forklift safety lights. This post examines the different forklift warning lights, their installations, and their importance. That’s not all. You’ll get answers to the five most frequently asked questions (FAQs) on forklift safety lights.  


What are Blue Forklift Safety Lights?


Blue forklifts are special safety lights fitted on forklifts working in noisy environments. They rest atop the overhead guard. These devices enable safe operations in blind corners, intersects, and when offloading.


How They Work


The blue and red warning lights project a shiny light that is visible for up to 20 feet. The front and back safety lights give the forklift drivers around 2 to 3 seconds to react and stop.


Forklift Lights Safety OSHA Requirements


OSHA regulations protect forklift operators and pedestrians against workplace injuries and accidents. As per OSHA, forklifts in a workplace environment with less than 2 lumens of light per square foot. OSHA requires flashing lights, red or blue safety lights on the operational machines. Violating these safety laws comes with a minimum fine of $975 per offense.


Types of Blue Forklift Safety Lights


Warning lights for these machines come in all shapes, sizes, and functionality. Some red. Some are blue. Others have LED’s and others use lasers.


Red Zone Forklift lights


Forklifts operating in areas with pedestrians must have functioning red zone forklifts. The red warning devices illuminate the sides of the truck. Spotlights are a constant reminder of the imminent dangers and hazards to pedestrians.


LED Blue Spotlight Warning Lights


Forklift LED lights have prevented countless forklift-pedestrian accidents in warehouses. The intense LED blue spotlight reaches distances of up to 10 to 20 feet ahead. The shining projectiles warn pedestrians of oncoming heavy-duty vehicles. These lights come with varying brightness levels and in different sizes.


Arrows Beam Forklift Blue Lights


This device projects an unmissable, shiny blue arrow beam on the workplace floors. They emit up to 400 lumens of light, making the arrow visible for many yards. This arrow-shaped beam reduces injuries by as much as 75%. These devices have a shock-resistant carbonate lens reinforced by an aluminum cast.  


Arc Beam Pattern Blue Forklift Warning Lights


These warning lights form an arc beam of bright shapes ahead of the forklifts. This spotlight alerts pedestrians of the presence of a turning or offloading forklift. This intense blue light is visible at distances of up to 18 to 20 feet.


The Importance of Forklift Blue Safety Lights


The two leading causes of forklift accidents are driver error and lack of safety lights. 35% of these accidents involve pedestrians. Many accidents occur when these machines are turning, tipping equipment, or shifting loads.


1. To reduce accidents and injuries


Forklift lights account for well over 100,000 workplace accidents per year. Of these accidents, 100 incidents led to fatalities. Installing safety lights prevents accidents and injuries.


Most pedestrian-forklift accidents occur at intersections and in blind spots. Pedestrians overlook the turning radius of the loads, and this leads to disasters. For instance, when the red lights are off, passengers know that the area is off-limits.


Forklifts without proper safety lights are ten times more likely to cause industry accidents. These accidents lead to workers getting crushed, pinned, or struck at the loading docks. The accidents also occur or around blind spots and corners.


2. Improved Warehouse Security


The installation of forklift safety lights is a beneficial industrial procedure. The warning signs improve the security rating of the workplace environment. Consistent signals are central to having reliable safety protocols inside busy factories.


3. Better Productivity


Blue strobe lights allow the operators to work safely in extraneous conditions. Operators have clear visibility in foggy, snowy, dimly-lit spaces, and even during nighttime. They come in a variety of versatile colors. These lights come in at affordable prices, as well.


4. Improved Visibility


Blue light is more visible than red, according to research. Light in the blue wavelengths increases the road users' attention. It also enhances their moods. Studies have shown that blue LEDs may increase memory processing by up to 33%.


5. Eco-friendly Tech


Consumers of green and sustainable products adore these LED warning lights. After all, these eco-friendly products are 100% recyclable.


6. Consumes Less Power


LED lights consume a small fraction of the power used by conventional lights. Furthermore, the lights don’t have power on lag time; they power on immediately.


7. Auto-darkening for Welding


Strobe lights cause interference with auto-darkened welding helmets. Users have complained about the LED lights obscuring them from seeing their environment. Blue forklift safety lights, on the other hand, are projected on the floor. And as such, these safety lights don’t interfere with the worker’s field of vision.


8. Durability


The red and blue forklift warning lights can withstand vibrations and shocks. The safety lights don’t have a sensitive filament. That acts to protect the LED lights during rough operations. They are especially considering that forklifts don’t have shock suspension systems.


9. Capturing Pedestrian Attention


Absent-minded pedestrians are always getting into factory accidents. These incidents cost warehouse owners a fortune in compensation claims. With LED safety lights, however, it’s very unlikely for the staff to get distracted. It’s virtually impossible to miss a giant arrow plastered on the warehouse floor. Even when you’re busy on the phone. The arc beams capture the pedestrians’ attention, thereby keeping them safe.


Installing Forklift Pedestrian Safety Lights


By default, forklifts ship out with brake and backlights installed. The blue safety pedestrian lights are strategically situated on the overhead guard. They’re often hot-wired so that they only come on when the forklift is active.


The two lumens per square foot rule applies to outdoor and indoor operations. To install these warning spotlights, you need the following parts.


ü LED lights wrapped in plastic lenses


ü Strobe lights feature different colors and sizes.


ü Different sized blue safety lights


ü LED dimmers


ü Cable coverings


ü Empty (E27, 26) sockets


ü Cable ties


ü UL enclosures


ü Adhesives


ü Connectors


ü Fuses and fuse holders


Pro-Installation Tip


Upon receiving your lights' shipment, first, check it out to ensure it is not damaged. Inspect it to find out whether all parts are present, as indicated in the user manual. Find a qualified technician to help with the blue forklift light installation. The expert ought to be conversant with the OSHA requirements and standards.


Installation steps


Plan the wire routes before you begin the process.




1. Decide on the position where you’re going to mount the lights and the control switches


2. Drill a 9.5 mm hole at this position. The hole serves as the anchor for the mounting bracket. Use the factory-issued nuts and lock-washer to secure the mounting bracket.


3. Connect the switch module to the power source using an 18 AWG wire.


4. Connect the fuses next to your light's power source.


5. Connect the LED module to the switch using an 18AWG


6. Connect the LED module to convenient chassis ground. Install batteries for optimal performance.


7. Set the black wire to be the ground connection. The white and red wires function as the power supply.


8. Confirm the wiring


FAQ’s on Forklift Pedestrian Safety lights


1. The meaning of the blue forklift lights?


The blue light alerts road traffic users of oncoming traffic. It reduces injuries in busy and noisy environments.


2. Do all forklifts need the blue forklift lights?


Yes, blue lights are a must-have add-on for any operational forklift.


3. What’s the OSHA recommended max speed for forklifts?


On roads with pedestrians, forklifts should travel at no more than 8 miles per hour.


4. How fast can a forklift come to a grinding halt?


Their traveling speeds determine the rate at which these locomotives come to a stop. A lift moving at 16 km/h takes roughly 4.4 seconds to come to a grinding halt.


5. What is the importance of these safety lights?


They help to keep the staff attentive. The shiny arrows significantly reduce minor and major accidents inside factories and industries. The lights improve efficiency and productivity by lowering redundancies.


The key takeaways


As a plant manager, you must ensure that your workplace meets the OSHA regulations on forklift safety. Train the forklift operators and pedestrians on the importance of not just the blue forklift safety lights but also the red forklift safety lights.

 Make sure everyone understands the meanings of the different colors emitted by the various safety lights. All industrial power machines should have the safety lights fitted on.


These red and blue forklift safety lights are capable of preventing thousands of workplace accidents. Invest in forklift safety lights today for a secure workplace.